Ladle Refining Furnace

Teeming Ladle

Approx Price: Rs 10 Lakh / Piece 
Minimum Order Quantity: 1 Piece
Product Details:
  • Application: Molten Metal Transportation
  • Brand: Remso
  • Ladle Shell: Open, Closed, Open,Closed
  • Material: Steel
  • Model: REMSOHML
  • Type: Manual, Manual

A Teeming Ladle 5-300MT capacity for transportation of liquid metal to casting bay. The process like temperature control, Deoxidation, addition of carburizer and ferro-alloys and inclusion floation can be easily carried out in Remso's Teeming Ladle.
Additional Information:
  • Port of Dispatch: JNPT
  • Production Capacity: 50
  • Delivery Time: 20 DAYS
  • Packaging Details: AS PER STANDARD

Ladle Refining Furnace

Approx Price: Rs 80 Lakh / Piece 
Minimum Order Quantity: 1 Piece
Product Details:
  • Material Loading Capacity: 0-500 kg
  • Max Temperature (degree Celsius): 500-1000
  • Power (KW): 230 kw

We are one the leading name, which is involved in manufacturing and exporting Ladle Refining Furnace to distinguished customers which is used in the production of alloy steel. The offered range of ladle refining furnaces is designed utilizing optimum grade raw material and latest technology in tune with the quality parameters and industry standards. More over, the offered range is available to our customers in numerous designs and specifications in accordance with the demands of our customers.

Features:

  • Easy to operate
  • Simple in design
  • Low maintenance

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: ICD Dadri, U.P.
  • Production Capacity: 2 Nos.
  • Delivery Time: 6 months
  • Packaging Details: As per Standard

Ladle Mettalurgy

Approx Price: Rs 22 Lakh / Unit 
Minimum Order Quantity: 1 Unit
Product Details:
  • Power Requirement: 20 kW
  • Water Requirement: 60 m3 at 7 kg / cm2
  • Hydraulic Oil: 68 or Servo 68

After tapping of steel from a primary steelmaking furnace such as BOF, EAF or EOF, molten steel for high quality or specialty applications is subjected to further refining in a number of alternative processes collectively known as ladle metallurgy. Ladle metallurgy is sometimes also called ladle refining or secondary steelmaking. Ladle metallurgy processes are commonly performed in ladles. Tight control of ladle metallurgy is associated with producing high grades of steel in which the tolerances in chemistry and consistency are narrow. The objectives of ladle metallurgy are the following.

·         Homogenization - Homogenization of chemical composition and temperature of liquid steel in the ladle

·         Deoxidization or killing - Removal of oxygen

·         Superheat adjustment - Heating of the liquid steel to a temperature suitable for continuous casting

·         Ferro alloys and carbon additions - Making adjustments in the chemistry of liquid steel.

·         Vacuum degassing - Removal of hydrogen and nitrogen

·         Decarburization - Removal of carbon for meeting the requirement of certain grades of steel.

·         Desulfurization - Reduction of sulfur concentrations as low as 0.002%

·         Micro cleanliness - Removal of undesirable nonmetallic elements

·         Inclusion morphology - Changing the composition of remaining impurities to improve the microstructure of the steel

·         Mechanical properties - Improvement in toughness, ductility, and transverse properties


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 90 days
  • Packaging Details: AS PER STANDARD

Oxygen Carbon Temperature and Sampling Manipulator

Approx Price: Rs 55 Lakh / Piece 
Minimum Order Quantity: 1 Piece
Product Details:
  • Max Load: 50-100 kg
  • Usage: Material Lifting
  • Color: Blue

Oxygen Carbon Temperature and Sampling Manipulator:
  • The REMSO Temperature, Oxygen, Carbon & Sampling Manipulator is mounted on support structure, which swivels from a parking position to the measuring position. The RTSM, provides the possibility to measure temperature and to take a sample by means of disposable cardboard Immersion Sampler.

 

Working Principle:

The temperature measurement is an integral part of tracking progress throughout the tap-to-tap cycle in steelmaking. Expendable probes are also used for tracking bath carbon content and dissolved oxygen levels in the steel. These tools have enabled the tap-to-tap cycle to be accelerated by eliminating long waiting periods for lab results, thus increasing productivity. Disposable probes are typically mounted in cardboard sleeves that slide on to a steel probe (pole) which has internal electrical contacts. The disposable probe transmits an electrical signal to the steel pole, which in turn transmits the signal to an electronic unit for interpretation. Almost all probes rely on an accurate temperature measurement to precisely calculate carbon or oxygen levels.

 

The TSM from parking position to working / measuring position and back is fully automated. The complete system of RTSM and swiveling support can be supplemented by an Automatic Probe Changer with a magazine of lance tips. Which also break the SLAG and take the sample and temperature.

 
Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: J.N.P.T
  • Production Capacity: 20
  • Delivery Time: 30 DAYS
  • Packaging Details: STANDARD

Ladle Transfer Car

Approx Price: Rs 22 Lakh / Unit 
Minimum Order Quantity: 1 Unit
Product Details:
  • Application: Molten Metal Transportation
  • Capacity: 5 ton to 500 Ton
  • Material: Steel
  • Type: Movable

Remso offer various type of Ladle Transfer Car to transfer the Ladle carrying Hot metal of different capacity with proven design. La
Depending upon the use and applicatiodle Transfer car is used to transport ladle from one location to another for processing of molten liquid metal.
n Ladle Transfer Cars can be driven by winch drives, hydraulic motors, electric motors or hydraulic cylinders for inter bay.


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD

Hot Metal Ladle

Approx Price: Rs 9 Lakh / Unit 
Minimum Order Quantity: 100 Unit
Product Details:
  • Application: Metal Pouring
  • Ladle Capacity(Tons): 0-2
  • Ladle Shell: Closed

Hot Metal Ladle:
Steel ladles of sizes from 10 MT to 300 MT capacity are manufactured from IS: 2002 boiler quality plates as well as IS: 2062 plates.

 

Design: The Hot metal ladle is of circular design with all welded construction.The material for the ladle shell and bottom shall be

 

Gr 2 as per IS:2002 (latest revision) or E 250 B as per IS 2062 (2006) or as per the customer specification.


Trunnion: The trunnion and trunnion plates of the ladle is made of forged steel of grade 20 C8 or 30 C8 as per IS:2004 (1991). The trunnion plate is annealed after forging and ultrasonically tested for soundness.


Tilting Mechanism: The ladle is provided with tilting mechanism for tilting.

 

Welding: All welds of the charging ladle are 100 % magnaflux-tested (MT). In addition all full penetration welds are 100 % ultrasonic.
Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: J.N.P.T
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD

Hot Metal Ladle for Steel Plant

Approx Price: Rs 10 Lakh / Unit 
Minimum Order Quantity: 1 Unit
Product Details:
  • Application: Metal Pouring
  • Application: Metal Pouring
  • Ladle Shell: Closed
  • Ladle Shell: Closed
  • Material: Steel
  • Material: Steel

The ladles are of completely welded design and reinforced by two stiffener rings with special reinforcement in the area of the trunnions (similar to AISE-Standard No. 9). Ladle shell and Bottom plate are furnished with deOilsing holes so that humidity and Oils generated during drying of the new lining may escape.


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: Ex. works
  • Production Capacity: 100 Nos.
  • Delivery Time: 30 days
  • Packaging Details: As per Standard

Water Cooled Ladle Furnace Roof

Approx Price: Rs 12 Lakh / Piece 
Minimum Order Quantity: 1 Piece
Product Details:
  • Material: Aluminum
  • Color: Silver
  • Capacity: 3 ton to 20 ton Furnace

Water Cooled Ladle Furnace Roof:
Water cooled system composing of water cooled panels, water cooled roof and water cooled elbow is an integral part in the operation of an electric arc furnace.

 

Typically, there are several water cooled systems. Some operations require extremely clean, high quality cooling water. Transformer cooling, delta closure cooling, bus tube cooling and electrode holder cooling are all such applications. These systems will consist of a closed loop circuit, which conducts water through these sensitive pieces of equipment. The water in the closed loop circuit passes through a heat exchanger to remove heat. The circuit on the open loop side of the heat exchanger flows to a cooling tower for energy dissipation. The water cooled elements such as water cooled panels, water cooled roof panels, water cooled offgas system ducting, water cooled furnace cage etc. will receive cooling water from a cooling tower.

 

The cooling circuit consists of supply pumps, return pumps, filters, a cooling tower cell or cells and flow monitoring instrumentation. Sensitive pieces of equipment normally have instrumentation installed to monitor the cooling water flow rate and temperature. For most water-cooled equipment, interruption of the flow or inadequate water quantities can lead to severe thermal over loading and in some cases catastrophic failure.

 

We offer a complete service which includes design, manufacture, hydrostatic testing and installation of water cooled panels and other water cooled components of an electric arc furnace.

 

We are in business to serve you. If you have problem with water cooled components and are looking to extend the longevity of your equipment, as well as eliminated costly downtime due to leaks, then consult us.

 

The following pictures represent typical water cooled panels and water cooled elbow manufactured at Tam Celik. Contact us to see if we can meet needs of your water cooled system!


Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD

Bottom Pouring Ladle for Foundry

Approx Price: Rs 2.5 Lakh / Unit 
Minimum Order Quantity: 1 Unit
Product Details:
  • Application: Molten Metal Transportation
  • Ladle Shell: Open
  • Material: Steel

This unique bottom pour system is designed for the foundry that wants to take advantage of the benefits of bottom filling and pouring without having to install a robot. This system is designed to accommodate pour weights from 10-140 pounds (4.5–63.5 kg). This large capacity can eliminate the need for molds to be poured by more than one person.


System features:

  • Full controls on the handles to allow control by one operator
  • Self aligning system for ladles and rod
  • Adjustable handle angle to allow for ergonomic positioning of the equipment during operation
  • Ladle stand to allow easy access to the lade and rod for cleaning and maintenance
  • All controls are pneumatic
  • System includes air hoist


Advantages:

  • Improved metal quality
  • Improved head pressure
  • Reduced labor to pour large molds

Additional Information:
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: J.N.P.T
  • Production Capacity: 100
  • Delivery Time: 30 DAYS
  • Packaging Details: AS PER STANDARD

Ladle Refining Furnace Water Cooled Roof

Approx Price: Rs 12 Lakh / Unit 
Product Details:
  • Material: Aluminum
  • Thickness: 5-20 mm
  • Color: Silver

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